More thoughts on 2.4GHz RC reliability


More trouble with interference – Jan-2017

Over the last couple of weeks known control issues include: one helicopter crash, three planes crashed, one quad-copter loss of control and one quad-copter lost in the hills.  The lost quad was possibly due to interference.

This prompted me to have another look at the 2.4GHz band.

2.4ghz radio jammer signalThis image is a WiSpy screen capture of the 2.4GHz band showing a time period of about 5:30 minutes:seconds.  The recording starts about 1KM away from the model flying field at a new industrial estate. We then drive to the flying field and park at the gate which is about 400M from the main flying area.  There are a number of wifi access points within 50 meters of the gate; one being Zenbu public access wifi on a pole above the building.  The Zenbu and other wifi have been operating for several years and have not been a problem.

The top half shows the spectrum slightly wider than the wifi band used here in NZ  The low level red on the right is the real background noise level.  The higher red and yellow-green is the interfering signal that exactly covers the usable band.  The blue speks above is normal wifi activity on two wifi channels.

The lower half is a waterfall display showing spectrum samples being added at the bottom and pushing the others up.  Therefore recording starts at the top and ends at the bottom.  This clearly shows the interfering signal in light blue at the bottom.

The horizontal scale is wifi channel numbers.  The nature of the interference makes us wonder if this is deliberate jamming of the 2.4GHz public ISM wifi band.  On the hills surrounding the site there are homes scattered through the bush and users of wifi adjacent to the flying field.  We do not yet know how they are affected by this interference.

2.4ghz spectrum at homeThis image for comparison shows the 2.4GHz band as seen at home from inside the house.  We are surrounded by wifi access point with a few of the strongest being clearly shown.  Note that even with the surrounding wifi, the background noise level is quite low – the red band along the bottom.

Weather Station and wifi

Adjacent to the flying field is a weather station which uploads data including camera images to a web server every 15 minutes.  The link from the weather station to the internet connection is via 2.4GHz wifi about 50 meters from a pole to a building.  Normally this is a simple and reliable connection that uploads all data in 20-30 seconds.  With the 2.4GHz jamming operating, this data upload takes 6 minutes or more when it is working.

Experiments with a RC Jammer detector – June-2017

The problems earlier in the year got me thinking about detecting and alerting club members of 2.4GHz interference that would affect aircraft control reliability.  It has to be simple, low-cost and reliably detect interference that will affect radio control, but ignore wifi activity which generally does not affect radio control.

One way would be to analyse the RF spectrum.  But this is complicated and does not tell differentiate between generally safe 2.4GHz traffic and the stuff that knocks out RC.

The other is to set up a marginal RC link using standard and popular RC equipment and monitor it for failure – a pass/fail indication.  Monitoring RSSI via telemetry is not good enough as the interfering signal can be low level but very disruptive and not necessarily impact on RSSI.

jammer detector test unitThe test system uses a remote mounted FrSky DHT transmitter (a DIY module) battery and solar powered that periodically powers-on and briefly binds with a receiver.  Four receiver channels are monitored for a specific condition indicating that the link is operating.  The micro-controller looks for the link connection during the time window.  If the connection is not established, it may be that it is not safe to use RC.

The link is marginal because the transmitter and receiver have minimal antennas and the link is operating near ground level over about 500 meters of grass field.  The receiver antenna can be directional and pointed in the general direction of the usual disruptive noise sources, allowing excess noise to easily override the RC link.

Using a small single board computer such as the Orange-Pi-Zero the status of the 2.4GHz band can be uploaded and displayed on the club web site as a simple Go/NO-GO.

Recent RC reliability issues  – 2014

Trentham interference signalWe’ve seen some more 2.4GHz RC reliability problems at the local model club club field. Several models have had control problems, and today two, a foam glider and a reasonably expensive gas helicopter crashed due to control lockout (loss of RC control). Both were being flown using modern name-brand RC gear, the type that offers ultimate reliability if the advertising is to be believed. Several other flyers have had control issues but been able to recover control before the models crashed.

This is a screen capture, using a WiSpy analyzer to look at the background noise and signals on the 2.4GHz ISM band (wifi and RC band). The interference signal is clearly visible in both displays. The waterfall display at the top represents a 20 minute period (top to bottom) of our home network, travelling to the flying field and then a period at the bottom of sitting at the field. The light blue block along the bottom of the top display shows the interfering signal exactly covering the band.

The blue in the lower display shows the normal RC signals from several transmitters and some background wifi.

Remember: A ground range test before flying does not guarantee it will work reliably when flying. On the ground, the model can hear the transmitter and is shielded from distant interference sources. When the model is in the air, the interference is stronger and the transmitter signal weaker.

The RC gear in use

Caused by radio lockoutThe club flies all types of RC gear from the cheap Chinese to the expensive name-brand. It’s interesting that higher cost or quality of RC gear does not seem to improve reliability. The majority of problems have been with the more expensive gear.

The cheap Chinese sets that pick a frequency and stay with it (no hopping) seem to be OK. Maybe this is because they put no effort into complex FHSS management and just fly through the interference, finding the signal on the other side, on the same frequency. The FHSS system has gone into a complex “sort the problem out” mode and hopped off somewhere when the problem is not actually that serious. For some types of interference maybe they are over-thinking it.

What’s really happening?

I guess if we knew that there wouldn’t be a problem, or we’d have the perfect radio system. Even the big name system manufacturers can’t answer this one.

It’s interesting that the affected models were using various “good” systems. Does this suggest that some 2.4G installations are not tolerant of increased noise levels, are marginal to begin with, or is there something else going on?

Impossible to say for sure without far too much work, but I suspect almost all of the variations are due to the differing models and installation layout. Normally there is enough of a safety margin that these don’t matter. Add a powerful noise source with a it’s own complex radiation pattern and the first models affected are the ones with the weakest RC receiver/antenna installations.

Installation and improvements

Installation, meaning receiver and antenna layout within the model, goes a long way to maximizing reliability and reducing the effects of interference. The importance of layout and placement of receiver antennas is usually underestimated. That it worked last week or has been OK up to now, does not mean that it will continue to work. Interference on 2.4GHz can come from anywhere at any time. RC equipment manufacturers provide little or no practical information.

Radio and antennas is part science and part good luck. How antennas work can be explained, but add in close proximity a model consisting of wiring and many metal parts, and you no longer have a simple antenna. Some parts shield the antenna from certain directions and some change the radiation pattern; too many variables to paint a clear picture.

So, what is best practice? – my approach

RC receiver antennasTo begin with, assume an ideal antenna. Don’t bend it or modify it. Mount it clear of wiring and metal parts. Mount it so that it will not be blocked or shielded by other parts like servos or batteries. When you have two or more antennas, put them at 90-degrees, “L” or “V”.

  • The ideal antenna is what you have to begin with, as supplied with the receiver, but with the packaging kinks taken out.
  • Don’t bend the stripped end or the last 30mm of un-stripped lead (keep it all straight)
  • Nearby wiring and metal parts will affect its radiation pattern (direction of sensitivity)
  • The further away from batteries, servos, etc. the larger it’s field of view
  • You can ignore the effects of foam, plastic and balsa, but not metal or carbon fibre
  • 2 or antennas at 90-deg to each other present the best surface to the transmitter more often.
  • An antenna wire end on is almost useless.

The way I look at it is that your receiver installation should be the best it can possibly be to minimize the chances of failure.

Following best practice does not excuse the use of radio jammers but does maximize your chances of surviving the increased level of interference from jammers and all other wifi noise sources.

Common mistakes:

  1. 2 antennas not installed to be at 90-deg to each other
  2. antennas bent to fit in
  3. blocked by batteries and other metal parts
  4. surrounded by stuffed in extra wiring (de-tunes – reduces antenna performance)
  5. antennas flopping out in the wind (with air-speed they become parallel along the fuselage)

Transmitter Antenna

RC transmitter antennaNote the radiation pattern from the antenna. This is the direction of strongest signal transmission. If the transmitter antenna is pointing at the model, this is the worst case. Keep the transmitter oriented so that the model is to the side (any side) of the antenna (best signal).

Some transmitters now have the antenna built into the handle. Keep the handle clear and point the transmitter generally in the direction of the model.

Carbon Fibre

This is a conductor and a pretty good RF shield, especially at 2.4GHz. Antennas cannot be inside a CF fuselage. They must be outside, but not flapping in the wind and not stuck to the outside of the fuselage. Best would be to use a plastic tube attached to keep the antenna wire in the chosen place.The active part of the antenna should be as far from the fuselage as possible. Remember that the fuselage itself is a shield when between the antenna and the transmitter, just like a battery will. An antenna on each side of the fuselage and you effectively only ever have one antenna at a time in view of the transmitter.

I have a very expensive model – A point recently raised

A very expensive model cannot be flown if due to some 2.4GHz interference RC control cannot be guaranteed.

This a valid point, but also raises another question. If you have a very expensive, irreplaceable or dangerous model (thinking jets) should you be flying on 2.4GHz? A public free-for-all band of wifi, cell-phones, cordless-phones, data links etc. Maybe you should look at options:

  • RC diversity on 35MHZ and 72MHz (dedicated RC frequencies)
  • A backup flight controller that can save the model, loiter and return to launch for manual landing

Link Budget – think of light

Link budget is a way of describing how much signal there is and how much gets through. Lets say your transmitter circuitry generates 100 units of signal. Some is lost in the lead to the antenna and some in the antenna. The rest is transmitted. Some of that is lost in transit, goes the wrong way or gets absorbed along the way. A small fraction reaches the model, and a fraction of that reaches the receiver antenna. Depending on the antenna, a fraction of that is picked up and passed to the receiver. And so on.

You have control over how much signal is radiated by the transmitter antenna and how much is “likely” to reach the model, by the condition and orientation of the transmitter and antenna.

You also have some control over how much is picked up by the receiver antenna and passed to the receiver. This is where the most gains can be made.

The amount of signal the receiver has to work with is a bit like looking at a small dim LED 1 KM away; a tiny fraction of Sweet FA. If your receiver antennas are not ideal, you can’t move that LED further out, but with optimal antenna installation you may get 2-5 KM. It’s a miracle it works at all, so don’t make it harder for the receiver than it needs to be.

Interference is a bit like adding more random LEDs at various distances and locations. A radio jammer is like having thousands of LEDs everywhere you look – the receiver can no longer see the one it is supposed to follow.

Why are the FHSS systems more affected

2.4G signals over 25 minutesI recorded the 2.4G spectrum during the recent ALES competition. Five models in each round plus other flying at the field; maybe 8 or 9 models in the air at one time.

It appears there are 50 channels in use by the FHSS RC sets. This fits with the 80MHz band and a 1MHz or less channel bandwidth.

A couple of interesting things come to mind from this image and the days events.

The cheap sets seem to be the most reliable with the jammer operating. They also put out a higher peak power (because it’s not spread across the band). Maybe this enables them to overpower the jammer while the hopping systems are ineffective at avoiding a signal that covers the whole band. The hopping systems, by spreading their energy are reducing their signal strength.

Maybe this is why the apparently low level jammer signal is effective at knocking off wifi, another FHSS signal.

The difference in signal level between the cheaper sets and the FHSS sets is about 25 dBm. A big difference.

  • cheap = -40dbm = 0.000,000,1 watts
  • FHSS  = -65dbm = 0.000,000,000,316 watts
  • Zenbu = -85dbm = 0.000,000,000,00316 watts (Zenbu is a public wifi access point very near the flying field)

Note: these are the levels seen by the WiSpy receiver (and are relative) 1 meter above the car roof, about 30 meters from where the pilots were standing. The models will be seeing much less but still relative.

Note: the Zenbu Wifi signal is well down on the RC signal. From the models point of view, flying nearer the Zenbu site, the RC signal will be well down on the Zenbu signal. Probably more, it’s a more powerful transmitter.

I had a tutor many years ago who said if it works it’s PFM (pure f$%kin magic) 🙂

So: The cheap single channel sets cannot avoid strong interference on their chosen channel as they cannot hop away from it. The FHSS systems can avoid this type of noise, wifi and other RC, but are knocked out by a lower level of noise that covers the entire band; which is unlikely unless you have an unfriendly neighbour with a radio jammer or the band is saturated with wifi.

Some Basic Antenna Theory

Link: easy to read basic theory – Wikipedia: dipole antenna

RC TX antennas are typically 1/4 Wave Sleeve Dipoles. RX antennas were usually just a 1/4 wave stub but some are now light weight versions of the sleeve dipole similar to the TX antenna.

The RX stub antennas are not really matched or tuned and are not very effective. The coax lead is also acting on the antenna. A sleeve added over the coax provides the second half of the dipole and a form of matching transformer which improves signal transfer to the receiver.

Circular polarized (CP) antennas such as the cloverleaf and skew-planar as often used on FPV systems, but built for 2.4GHz, can be used with RC systems. Not as convenient, but likely much more effective (time consuming to prove). I have flown the Corona DSSS system using CP antennas without any problems; but this is not a true test or comparison.

A few more random thoughts

  • A system with telemetry transmits in both directions. The transmitter and receiver antennas should take this into account.
  • RC equipment manufacturers have pushed the RF side to the current limit. Most of these systems use the same or very similar RF circuits. There’s not much else they can do with the hardware. Noise and signals are what they are, no getting around it.
  • It’s the firmware that can make or break a system The amount of processing that goes into maintaining a good link
  • It’s far too difficult to verify the validity of claims made by equipment manufacturers. Jargon and marketing are there to sell equipment, not make it better.
  • I suspect that modern “cutting edge” FHSS systems are great at handling some types of interference, like wifi and other data channels, but may be confused or degraded by some types of random interference.
  • Some receivers that apparently have 2 antennas are not true diversity, but 2 parts of the same antenna. Add a satellite receiver for true diversity.
  • Most (almost all) receivers with 2 antennas have only one receiver inside and switch between the antennas. A poor mans diversity, as it takes time to work out which antenna to use, and by then it’s probably changed.
  • A main receiver and one or more satellites is probably the best diversity; assuming the firmware is really taking advantage of it.
  • Testing this stuff beyond a certain point is a waste of time. Current technology cannot perform miracles.
  • As of early 2015, my choices are FrSky as a good general purpose system with plenty of features and Corona DSSS which was by far the most reliable when tested against other popular systems with a 2.4GHz jammer operating nearby. I use both.

Links to other pages/notes

  • RC Radio 2.4GHz reliability and options: here
  • 2.4GHz Vs Long wire RC control: here
  • MOre on 2.4GHz RC control reliability: here
  • Cloverleaf 2.4GHz antenna: here – example on video but works with RC as well.

Disclaimer:

RF is a mixture of science and magic with a few demons thrown in. The above is based on years of frustration, research and testing. If you have some information that is based on real life comparative testing, then I’m keen to hear about it. If you disagree because of the way the bones landed, or because you know someone who uses whatever and it’s foolproof, or your system is ideal because it has never glitched, then consider yourself lucky.

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